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PRODUCTS

Product name: ZSSR-E series pneumatic O-type cutting ball valve product model: LP14—100
Product description:


Ⅰ Summary

ZSSR-E series pneumatic O-type cutting ball valve consists of single action actuator, O-type ball valve, 2/5way solenoid valve, limit switch box and so on. The cylinder of actuator is spring to close or open. That means the valve is automatic to open or close with the spring function inner the cylinder when there is no air pressure. For considering the safe operating and protecting the valve’s quality, the single action actuator is used for the control loop in some special production link. Therefore, it is not often used for the control loop in the general link. It is received the outputting ON/OFF signals from controlling system and other control equipments. Then, the 2/5way solenoid valve is operating and switching the air channel to driving the piston in the cylinder of actuator. Therefore, the connecting rod box is operated by the piston making the traveling of the piston stem changed from linear rotation to the 0-90°angular displacement. At the same time, the stem is running that make the valve open or closed, which has finished the two ways controlling.

Ⅱ Main parameters and performance
◆Nominal pressure: 
   1.6Mpa;2.5Mpa;4.0Mpa
◆Working temperature:-20℃-150℃
◆Leakage: Hard seal: GB/T17213-2005Ⅳ
   Soft seal: GB/T17213-2005Ⅴ
◆ Air supply pressure: 0.4Mpa~0.6Mpa
◆ Control voltage: 24VDC/220VAC

Ⅲ Ordering demands;
1. When to make the order, please choose the correct model referring to the item Ⅳ in the table. If not, you’d better provide the following information, such as the type, pressure, dimension, seal type, the main material, medium temperature, the control voltage of solenoid valve and others. The action type is formally air to open. If not, you could note it, including the special demands, such as in the anti-explosion area.

2. The choosing accessories;
Limit switches:
(1) Contacted switches (2) Induction switches (24VDC/220VAC)
The material of connecting flanges;
(1) A3(Carbon steel) (2) 304SS

Ⅳ The compiling specification of series products’ model;

Item 1 2 3 4   5 6 7 8 9 10 11 12 13 14 15 Explain
Z S   R                      
1 Z                               Final controlling element symbol
2   S                             Pneumatic piston actuator
3 Cylinder installing type S                           Upright installing
H                           Horizontal installing
4 Plug structure R                       O-type
5 Nominal pressure 16                     1.6Mpa
25                     2.5Mpa
40                     4.0Mpa
6 Control type E                   Cutting type
7 Cylinder action type S                 Single action cylinder
8
Action type
B               Air to close
K               Air to open
9
Valve’s state with failure action
O             Open fully
C             Close fully
10
Nominal diameter DN(mm)
15 至200           15、20、25、32、40、50、65、80、100、125、150、200
         
         
11
Seat type
Y         Hard seat
R         Teflon soft seat
12
Valve body material
P       CF8
M       CF 8M
L       CF 3M
13
Input signal range
D3     220VAC
D4     24VDC
14
Position limit switch
A   Contacted  switch
B   Induction switches(24VDC)
C   Induction switches(220VAC)
15
Name of manufacture
LP Zhejiang Tongpu automatic control equipment CO., LTD. (Wenzhou Lipu automatic control equipment CO., LTD.)

Ⅴ Safety 
ⅰWe make sure all the valves is very safe only if the material and pressure accord with the requirements in your order.
ⅱAccording to the 4th part in the national standard(GB/T17213-2005/IEC60534-1999) of control valves industry area, it is the examination and testing on duty. We have test and examined the pressure and material following the testing report so that we are sure the safety of valves. The technical demands as followed,
1. Material testing
The physical test and chemical composition of the material for producing control valves accord with the standard of control valve or the concerned requirements in the order.
2. the static pressure testing in the liquid
All the compositions of control valve, even no actuator, which must be finished the static testing in the liquid according to the concerned pressure. i.e. it is tested by 1.5 times to the rating pressure.

 Principle of operation
The O-type cutting ball valve is made up of pneumatic actuator, valve body, solenoid valve, air filter, air channel components, connecting and fastening pieces and so on. It finishes the position controlling from full open to full close by the solenoid valve. Then, the signal (e.g., 24VDC, 220VAC) from the controlling instrument or manual tool operating will control the solenoid valve, which output the signal of air pressure at once to impulse the actuator so that it finishes the position controlling from open to closed by the wheel box to drive the O-type valve trim.

 Ⅶ Installing, usage and maintenance
◆ The position of installing the ball valve would be in the place as standing by the building platform 、a walking block ect. in order to having the best watching、adjusting、Operating、maintenance and repairing.
◆The pneumatic O- type ball valve may horizontal fix or vertical installing.
◆When to install the valve body, the medium must be flow to in a direction from the arrows on the valve body.
◆You would be added to lube oil in the wheel box of the actuator and the joints for half year at least.
◆The waste materials should be removed before installation of piping systems. Once installed, the position of the valve body must be opened completely to sweep by blowing the wind into a pipeline. 
◆There are two screws(M12 ~ M20)  on the upper end of the cylinder of the pneumatic actuator and the lower end of the box, which is used for adjusting the position from fully open to fully close.
 
Storage
Control valve had better be kept in the room among 5℃-40℃ temp. and ≤90% in the humidity. You’d better make sure there are no corrosive characteristics and other bad components in the air.

Packing and transportation
The packing material must accord with the concerned packing standard and demands. The packing must be intact and whole. It should have the own symbol against rain or dust and how to lay up. You should prevent the strong shaking in order to protecting the packing well in the journey of transportation.

 X、ZSSR-E pneumatic cutting ball valve (double acting)

 

 

1A.Position of valve show cover             1B.Switch box cap           1C.Switch box connection joint   1D.coreend plate                                      1E.Switch box retroact shift    4.Box            
26.Axle                                                      35B.Air filter nut
35C.Air filter framer                              5D.Air filter core                       35E.Air filter over coat                                                          45.Piston rod                              48.Piston rod gallow sheath                                                         49.Piston rod seal ring             50.Cylinder gallow lid circle nut                                                 51.Switch box and bolt            52.Spring washer                                                   53.Box lid screw                         54.Washer    
55.Frame bolt                                        56.Frame bolt spring washer    57.Body with flange                  57A.Body cap                 58.Into air joint                             59.Air pipe     
60.Solenold valve                                   61.Solenold valve fix end plate  62.Solenold valve fix screw 63.Solenold valve guilder         64.Solenold valve coil                 65 Solenold valve connection joint                                  66.Solenold valve signal line     67.Body and cap seal cushion
Nominal
Size
Dn
Flow
Quotiety
(kv)
Dimension
Flange:gb/t9119-2000
A
L
H
X
Valve
N·W
(Kgs)
D
C
K
E
n-1
Flange
N·W
(kgs)
Series1
Serie2
20
38
140
310
450
50
12.55
105
16
75
27.5
26
4-14
0.85
25
72
145
310
465
50
13.60
115
16
85
34.5
33
4-14
0.96
32
110
165
390
505
80
19.00
140
18
100
43.5
39
4-18
1.59
40
170
171
390
520
80
21.70
150
18
110
49.5
46
4-18
1.82
50
270
214
390
550
80
26.30
165
20
125
61.5
59
4-18
2.43
65
406
232
390
575
80
29.95
185
20
145
77.5
78
4-18
2.97
80
510
202
420
580
100
37.45
200
20
160
90.5
91
8-18
3.23
100
940
232
420
605
100
40.75
220
22
180
116
110
8-18
4.52
125
1400
242
490
660
125
50.45
250
22
210
141.5
135
8-18
4.93
150
2200
297
490
710
125
65.35
285
24
240
170.5
161
8-22
6.53
200
3500
365
580
830
125
94.50
340
26
295
221.5
222
12-22
9.01
250
5000
400
610
940
160
163.20
405
28
355
276.5
276
12-26
13.2
300
7600
496
610
1130
200
266
460
32
410
327.5
328
12-26
17.34
350
12500
608
610
1180
200
409.15
520
35
470
359.5
380
16-26
26.33
400
17500
610
650
1390
260
575
580
38
525
411
430
16-30
33.59
450
21650
660
650
1430
260
810
640
42
585
462
484
20-30
43.86
500
25800
700
650
`1510
260
1000
715
46
650
513.5
534
20-33
61.07

 

 

 

 

 

 

 

 

 

 

 

 

 


 

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